Forklift Battery Safe Installation and Charging
Batteries used in forklifts are costly pieces of machines which are fairly big weighing in the thousands of pounds. The job of installing and charging these batteries is something that should be planned out in advanced so as to make sure that these procedures are able to be done properly and safely. Maintaining a sound charging procedure and correct handling could really increase the regular lifespan of a battery.
Standard Charging
It is essential not to connect the battery to the charger until it is at 20 percent capacity or less. By charging the battery when it is more than 20 percent, the lifespan of the battery could really be shortened. On approximately every 5th charge cycle, the charger needs to be set on the weekend or equalize setting, depending on what type of charger you are using.
The charging cycle should never be interrupted. When the charge cycle is complete, you should avoid utilizing the battery for some hours. By practicing these methods, you could help make sure that you get the maximum battery performance available.
Charger Maintenance
Be sure to have the charger turned off while in the process of hooking up the battery to the charger. Connect the charger to the battery and not the forklift. This is a common mistake that can accidentally cause damage to both the charger and the forklift. Also, it is very essential that the battery amperage must match that of the charger.
The battery must never be allowed to to deep discharge or to completely discharge. This will ultimately shorten the lift of the battery and may even prevent the charger from being able to start. If the battery charger reads that there is no battery activity, it would not start the charge cycle. If this situation occurs, a technician would have to be called to be able to re-set the charger prior to charge being able to begin.